Zinc phosphate epoxy primer
Base coat for fabricated steel parts ahead of a topcoat.
- Chemistry
- 2K epoxy, zinc phosphate
- Substrate
- CRCA, HR steel, cast iron
- Film build
- 60–80 µm
- Salt spray
- 600 h
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Industrial coating chemistry, Coating equipments, Chemisty R&D — supplied by experienced technical team to manufacturers who cannot afford a coating failure.
We pride ourselves in upkeeping the integrity of chemistry and process — solutions recommended by DZ will be cost effective, mass production ready and repeatable acorss different regions.
Epoxies, polyurethanes, powders and pretreatment chemistry — batch-tested, lot-traced and shipped with a certificate of analysis.
Booths, ovens, pretreatment lines and conveyors specified to your part size and throughput, not to a catalogue.
From empty shed to running finishing line — layout, bill of materials, installation, calibration and operator training.
In-house formulation and accelerated testing against the exact failure your part sees in service.
Every product family below is stocked as a standard line and can be re-formulated for your substrate, film build and cure window.
Base coat for fabricated steel parts ahead of a topcoat.
Structural steel, coastal installations and buried pipe.
Exterior machine panels where colour must not fade.
Exhausts, oven bodies and furnace parts to 600 °C.
White goods, enclosures, shelving and racking.
Tank and spray lines, ahead of primer or powder.
Pick a substrate and a service environment to see the starting system our engineers would quote. Real specs get adjusted after a line audit.
A finishing shop installed in four stages, with a single project engineer accountable from the first substrate sample to the last batch delivered.
Typical build 10–16 weeks
We inspect the parts, the substrate and the current failure points, then agree the performance target in writing.
Chemistry is matched to your substrate and service conditions, then proven with salt spray, adhesion and cure tests.
Booths, ovens, pretreatment tanks and conveyors are specified, installed and calibrated on your floor.
Operators are trained, the process is documented, and chemical batches arrive with COA and lot traceability.
We specify and install the hardware around the chemistry, so the film build you approve in the lab is the film build leaving your line every shift.
Our lab formulates and breaks coatings on purpose: salt spray cabinets, QUV chambers, adhesion rigs and heat ovens. When a part fails in the field, we reverse-engineer why and change the formulation — not the datasheet.
We work with manufacturers who finish their own components in-house, and with job shops that coat for several OEMs on one line.
Share the substrate, the environment and the volume. We reply with a starting system, a sample plan and an indicative price within two working days.